ASTM A249 Welded Austenitic Steel Tubes
ASTM A249/A249M
Standard Specification for
Welded Austenitic Steel Boiler, Superheater, Heat-Exchanger, and Condenser Tubes
1. Scope*
1.1 This specification 2 covers nominal-wall-thickness welded tubes and heavily cold worked welded tubes made from the austenitic steels listed in Table 1, with various grades intended for such use as boiler, superheater, heat exchanger, or condenser tubes.
1.2 Grades TP304H, TP309H, TP309HCb, TP310H,TP310HCb, TP316H, TP321H, TP347H, and TP348H are modifications of Grades TP304, TP309S, TP309Cb, TP310S,TP310Cb, TP316, TP321, TP347, and TP348, and are intended for high-temperature service such as for superheaters and reheaters.
1.3 The tubing sizes and thicknesses usually furnished to this specification are 1 ⁄ 8 in. [3.2 mm] in inside diameter to 12 in. [304.8 mm] in outside diameter and 0.015 to 0.320 in. [0.4 to 8.1 mm], inclusive, in wall thickness. Tubing having other dimensions may be furnished, provided such tubes comply with all other requirements of this specification.
1.4 Mechanical property requirements do not apply to tubing smaller than 1 ⁄ 8 in. [3.2 mm] in inside diameter or 0.015 in. [0.4 mm] in thickness.
1.5 Optional supplementary requirements are provided and,when one or more of these are desired, each shall be so stated in the order.
1.6 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the “M”designation of this specification is specified in the order.
1.7 The following safety hazards caveat pertains only to the test method described in the Supplementary Requirements of this specification. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. A specific warning statement is given in Supplementary Requirement S7, Note S7.1.
2. Referenced Documents
2.1 ASTM Standards:
A 262 Practices for Detecting Susceptibility to Intergranular Attack in Austenitic Stainless Steels
A 480/A 480M Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel Plate,Sheet, and Strip
A 1016/A 1016M Specification for General Requirements for Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless Steel Tubes
E 112 Test Methods for Determining Average Grain Size
E 213 Practice for Ultrasonic Examination of Metal Pipe and Tubing
E 273 Practice for Ultrasonic Examination of the Weld Zone of Welded Pipe and Tubing
E 527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)
2.2 ASME Boiler and Pressure Vessel Code:
Section VIII
2.3 Other Standard:
SAE J1086 Practice for Numbering Metals and Alloys (UNS)
3. Ordering Information
3.1 It is the responsibility of the purchaser to specify all requirements that are necessary for material ordered under this specification. Such requirements may include, but are not limited to, the following:
3.1.1 Quantity (feet, metres, or number of lengths),
3.1.2 Name of material welded tubes (WLD) or heavily cold worked tubes (HCW),
3.1.3 Grade (Table 1),
3.1.4 Size (outside diameter and nominal wall thickness),
3.1.5 Length (specific or random),
3.1.6 Optional requirements (13.6),
3.1.7 Test report required (see Certification Section of Specification A 1016/A 1016M),
3.1.8 Specification designation, and
3.1.9 Special requirements and any supplementary requirements selected.
4. General Requirements
4.1 Material furnished under this specification shall conform to the applicable requirements of the current edition of Specification A 1016/A 1016M, unless otherwise provided herein.
5. Manufacture
5.1 The welded (WLD) tubes shall be made from flat-rolled steel by an automatic welding process with no addition of filler metal.
5.1.1 Subsequent to welding and prior to final heat treatment, the tubes shall be cold worked either in both weld and base metal or in weld metal only. The method of cold working may be specified by the purchaser. When cold drawn, the purchaser may specify the minimum amount of reduction in cross-sectional area or wall thickness, or both.
5.1.2 Heavily cold worked (HCW) tubes shall be made by applying cold working of not less than 35 % reduction in both wall and weld to a welded tube prior to the final anneal. No filler metal shall be used in the making of the weld. Prior to cold working, the weld shall be 100 % radiographically inspected in accordance with the requirements of ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, latest revision, Paragraph UW 51.
6. Heat Treatment
6.1 All material shall be furnished in the heat-treated condition in accordance with the requirements of Table 2.
6.2 A solution annealing temperature above 1950 °F [1065°C] may impair the resistance to intergranular corrosion after subsequent exposure to sensitizing conditions in TP309HCb,TP310HCb, TP321, TP321H, TP347, TP347H, TP348, and TP348H. When specified by the purchaser, a lower temperature stabilization or re-solution anneal shall be used subsequent to the initial high temperature solution anneal (see Supplementary Requirement S4).
TABLE 2 Heat Treatment Requirements
Grade | UNS Number | Solutioning Temperature, min or range | Quenching Method |
All grades not
individually listed
below
|
1900 °F [1040 °C] | A | |
.... | S30815 | 1920 °F [1050 °C] | B |
TP309HCb | S30941 | 1900 °F [1040 °C] C | B |
TP310H | S31009 | 1900 °F [1040 °C] | B |
TP310HCb | S31041 | 1900 °F [1040 °C] C | B |
... | S31254 | 2100 °F [1150 °C] | B |
... | S31277 | 2050 °F [1120 °C] | B |
TP316H | S31609 | 1900 °F [1040 °C] | B |
... | S31727 |
1975 °F [1080 °C]– 2155 °F [1180 °C] |
B |
... | S32053 |
1975 °F [1080 °C]– 2155 °F [1180 °C] |
B |
TP321 | S32100 | 1900 °F [1040 °C] C | B |
TP321H | S32109 | 2000 °F [1100 °C] C | B |
... | S32654 | 2100 °F [1150 °C] | B |
... | S33228 | 2050 °F [1120 °C] | B |
... | S34565 |
2050 °F [1120 °C]– 2140 °F [1170 °C] |
B |
TP347 | S34700 | 1900 °F [1040 °C] C | B |
TP347H | S34709 | 2000 °F [1100 °C] C | B |
TP348 | S34800 | 1900 °F [1040 °C] C | B |
TP348H | S34809 | 2000 °F [1100 °C] C | B |
... | S35045 | 2000 °F [1100 °C] | D |
... | S38815 | 1950 °F [1065 °C] | B |
... | N08367 | 2025 °F [1110 °C] | B |
... | N08904 | 2000 °F [1100 °C] | B |
... | N08926 | 2010 °F [1105 °C] | B |
7. Chemical Composition
7.1 The heat analysis shall conform to the requirements as to chemical composition given in Table 1.
TABLE 1 Chemical Requirements, %
Grade |
UNS
Designation
|
Composition, % | ||||||||||
Carbon | Manganese | Phosphorous | Sulfur | Silicon | Chromium | Nickel | Molybdenum | Nitrogen | Copper | Other | ||
TP 201 | S20100 | 0.15 | 5.5-7.5 | 0.060 | 0.030 | 1.00 | 16.0-18.0 | 3.5-5.5 | ... | 0.25 | ... | ... |
TP 201LN | S20153 | 0.03 | 6.4-7.5 | 0.045 | 0.015 | 0.75 | 16.0-17.5 | 4.0–5.0 | ... | 0.10–0.25 | 1.00 | ... |
TP 202 | S20200 | 0.15 | 7.5-10.0 | 0.060 | 0.030 | 1.00 | 17.0-19.0 | 4.0-6.0 | ... | 0.25 | ... | ... |
TPXM-19 | S20910 | 0.06 | 4.0-6.0 | 0.045 | 0.030 | 1.00 | 20.5-23.5 | 11.5-13.5 | 1.5-3.0 | 0.20-0.40 | ... |
Cb 0.10–0.30
V 0.10–0.30
|
TPXM-29 | S24000 | 0.08 | 11.5-14.5 | 0.060 | 0.030 | 1.00 | 17.0-19.0 | 2.3-3.7 | ... | 0.20-0.40 | ... | ... |
TP304 | S30400 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 8.0-11.0 | ... | ... | ... | ... |
TP304L | S30403 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 8.0-12.0 | ... | .... | ... | ... |
TP304H | S30409 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 8.0-11.0 | ... | .... | ... | ... |
.... | S30415 | 0.04-0.06 | 0.80 | 0.045 | 0.030 | 1.0-2.0 | 18.0-19.0 | 9.0-10.0 | ... | 0.12-0.18 | ... |
Ce 0.03–0.08 |
TP304N | S30451 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 8.0-11.0 | ... | 0.10-0.16 | ... | ... |
TP304LN | S30453 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 8.0-11.0 | ... | 0.10-0.16 | ... | ... |
TP305 | S30500 | 0.12 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 11.0-13.0 | ... | ... | ... | ... |
.... | S30615 | 0.16-0.24 | 2.00 | 0.030 | 0.030 | 3.2-4.0 | 17.0-19.5 | 13.5-16.0 | ... | ... | ... | ... |
.... | S30815 | 0.50-0.10 | 0.80 | 0.040 | 0.030 | 1.4-2.0 | 20.0-22.0 | 10.0-12.0 | ... | 0.14-0.20 | ... |
Ce 0.03–0.08 |
TP309S | S30908 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 22.0-24.0 | 12.0-15.0 | ... | ... | ... | ... |
TP309H | S30909 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 22.0-24.0 | 12.0-15.0 | ... | ... | ... | ... |
TP309Cb | S30940 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 22.0–24.0 | 12.0–16.0 | .. | ... | ... |
Cb 10x
C-1.10
|
TP309HCb | S30941 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 22.0–24.0 | 12.0–16.0 | .. | ... | ... |
Cb 10x
C-1.10
|
TP310S | S31008 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 24.0–26.0 | 19.0–22.0 | .. | ... | ... | .. |
TP310H | S31009 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 24.0–26.0 | 19.0–22.0 | .. | ... | ... | .. |
TP310Cb | S31040 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 14.0-26.0 | 18.0–22.0 | .. | ... | ... |
Cb 10x
C-1.10
|
TP310HCb | S31041 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 24.0–26.0 | 19.0–22.0 | .. | ... | ... |
Cb 10x
C-1.10
|
.... | S31050 | 0.03 | 2.00 | 0.030 | 0.015 | 0.40 | 24.0–26.0 | 21.0–23.0 | 2.00–3.00 | 0.10–0.16 | .. | |
.... | S31254 | 0.02 | 1.00 | 0.030 | 0.010 | 0.80 | 19.5-20.5 | 17.5–18.5 | 6.0–6.5 | 0.18–0.25 | 0.50–1.00 | .. |
..... | S31277 | 0.02 | 3.00 | 0.030 | 0.010 | 0.50 | 20.5-23.0 | 26.0–28.0 | 6.5–8.0 | 0.30–0.40 | 0.50–1.50 | .. |
TP316 | S31600 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 16.0–18.0 | 10.0–14.0 | 2.00–3.00 | ... | ... | .. |
TP316L | S31603 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 16.0–18.0 | 10.0–14.0 | 2.00–3.00 | ... | ... | .. |
TP316H | S31609 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 16.0–18.0 | 10.0–14.0 | 2.00–3.00 | ... | ... | .. |
TP316N | S31651 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 16.0–18.0 | 10.0–13.0 | 2.00–3.00 | 0.10–0.16 | ... | .. |
TP316LN | S31653 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 16.0–18.0 | 10.0–13.0 | 2.00–3.00 | 0.10–0.16 | ... | .. |
TP317 | S31700 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 11.0–15.0 | 3.0-4.0 | ... | ... | .. |
TP317L | S31703 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 11.0–15.0 | 3.0-4.0 | ... | ... | .. |
.... | S31725 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 18.0-20.0 | 13.5–17.5 | 4.0–5.0 | 0.20 | ... | .. |
..... | S31726 | 0.03 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-20.0 | 14.5–17.5 | 4.0–5.0 | 0.10–0.20 | ... | .. |
..... | S31727 | 0.03 | 1.00 | 0.030 | 0.030 | 1.00 | 17.5-19.0 | 14.5–16.5 | 3.8–4.5 | 0.15–0.21 | 2.8–4.0 | .. |
..... | S32050 | 0.03 | 1.50 | 0.030 | 0.020 | 1.00 | 22.0-24.0 | 20.0–23.0 | 6.0–6.8 | 0.21–0.32 | 0.40 | .. |
..... | S32053 | 0.03 | 1.00 | 0.030 | 0.010 | 1.00 | 22.0-24.0 | 24.0–26.0 | 5.0–6.0 | 0.17–0.22 | ... | .. |
TP321 | S32100 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 9.0–12.0 | .. | 0.10 | ... |
Ti 5(C+N)-
0.70
|
TP321H | S32109 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 9.0–12.0 | .. | 0.10 | ... |
Ti 5(C+N)-
0.70
|
.... | S32654 | 0.02 | 2.0-4.0 | 0.030 | 0.005 | 0.50 | 24.0-25.0 | 21.0–23.0 | 7.0–8.0 | 0.45–0.55 | 0.30–0.60 | .. |
.... | S33228 | 0.04-0.08 | 1.00 | 0.020 | 0.015 | 0.30 | 26.0-28.0 | 31.0–33.0 | .. | .. | ... |
Cb
0.60–1.00
Ce
0.05–0.10
Al0.025
|
..... | S34565 | 0.03 | 5.0-7.0 | 0.030 | 0.010 | 1.00 | 23.0-25.0 | 16.0–18.0 | 4.0–5.0 | 0.40–0.60 | ... | Cb 0.10 |
TP347 | S34700 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 9.0–12.0 | .. | ... | ... |
Cb 8xC-
1.10
|
TP347H | S34709 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 9.0–12.0 | .. | ... | ... |
Cb 10xC-
1.10
|
TP348 | S34800 | 0.08 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 9.0–12.0 | .. | ... | ... |
(Cb+Ta)
10xC-1.10
Ta 0.10
Co 0.20
|
TP348H | S34809 | 0.04-0.10 | 2.00 | 0.045 | 0.030 | 1.00 | 17.0-19.0 | 9.0–12.0 | .. | ... | ... |
(Cb+Ta)
8xC-1.10
Ta 0.10
Co 0.20
|
.... | S35045 | 0.04-0.16 | 1.50 | 0.045 | 0.015 | 1.00 | 25.0–29.0 | 32.0–37.0 | .. | ... | 0.75 |
Al
0.15–0.60
Ti
0.15–0.60
|
TPXM-15 | S38100 | 0.08 | 2.00 | 0.030 | 0.030 | 1.5–2.5 | 17.0–19.0 | 17.5–18.5 | .. | ... | ... |
...
|
.... | S38815 | 0.03 | 2.00 | 0.040 | 0.020 | 5.5–6.5 | 13.0–15.0 | 15.0–17.0 | 0.75–1.50 | ... | 0.75–1.50 |
Al 0.30
max
|
.... | N08367 | 0.03 | 2.00 | 0.040 | 0.030 | 1.00 | 20.0–22.0 | 23.5–25.5 | 6.0–7.0 | 0.18–0.25 | 0.75 | ... |
.... | N08926 | 0.02 | 2.00 | 0.030 | 0.010 | 0.50 | 19.0–21.0 | 24.0–26.0 | 6.0–7.0 | 0.15–0.25 | 0.50–1.50 | ... |
.... | N08904 | 0.02 | 2.00 | 0.040 | 0.030 | 1.00 | 19.0–23.0 | 23.0–28.0 | 4.0-5.0 | 0.10 | 1.00–2.00 | ... |
8. Product Analysis
8.1 An analysis of either one length of flat-rolled stock or one tube shall be made for each heat. The chemical composition thus determined shall conform to the requirements given in Section 7.
8.2 A product analysis tolerance of Table A1.1 in Specification A 480/A 480M shall apply. The product analysis tolerance is not applicable to the carbon content for material with a specified maximum carbon of 0.04 % or less.
8.3 If the original test for product analysis fails, retests of two additional lengths of flat-rolled stock or tubes shall be made. Both retests for the elements in question shall meet the requirements of the specification; otherwise all remaining material in the heat or lot (See Note 1) shall be rejected or, at the option of the producer, each length of flat-rolled stock or tube may be individually tested for acceptance. Lengths of flat-rolled stock or tubes that do not meet the requirements of the specification shall be rejected.
NOTE 1—For flattening and flange requirements, the term lot applies to all tubes prior to cutting of the same nominal size and wall thickness which are produced from the same heat of steel. When final heat treatment is in a batch-type furnace, a lot shall include only those tubes of the same size and from the same heat which are heat treated in the same furnace charge. When the final heat treatment is in a continuous furnace, the number of tubes of the same size and from the same heat in a lot shall be determined from the size of the tubes as prescribed in Table 3.
NOTE 2—For tension and hardness test requirements, the term lot applies to all tubes prior to cutting, of the same nominal diameter and wall thickness which are produced from the same heat of steel. When final heat treatment is in a batch-type furnace, a lot shall include only those tubes of the same size and the same heat which are heat treated in the same furnace charge. When the final heat treatment is in a continuous furnace, a lot shall include all tubes of the same size and heat, annealed in the same furnace at the same temperature, time at heat, and furnace speed.
Size of Tube | Size of Lot |
2 in. [50.8 mm] and over in outside
diameter and 0.200 in. [5.1 mm] and over
in wall thickness
|
not more than 50 tubes |
Less than 2 in. [50.8 mm] but over 1 in.
[25.4 mm] in outside diameter or over 1 in.
[25.4 mm] in outside diameter and under
0.200 in. [5.1 mm] in wall thickness
|
not more than 75 tubes |
1 in. [25.4 mm] or less in outside diameter |
not more than 125 tubes
|
9. Tensile Requirements
9.1 The material shall conform to the tensile properties prescribed in Table 4.
Grade |
UNS
Designation
|
Tensile Strength,
min, ksi [MPa]
|
Yield Strength,
min, ksi [MPa]
|
Elongation
in 2 in. or
50 mm,min, %
|
Rockwell
Hardness
Number,max
|
TP 201 | S20100 | 95 [655] | 38 [260] | 35 | B95 |
TP 201LN | S20153 | 95 [655] | 45 [310] | 45 | B100 |
TP 202 | S20200 | 90 [620] | 38 [260] | 35 | B95 |
TPXM-19 | S20910 | 100 [690] | 55 [380] | 35 | C25 |
TPXM-29 | S24000 | 100 [690] | 55 [380] | 35 | B100 |
TP304 | S30400 | 75 [515] | 30 [205] | 35 | B90 |
TP304L | S30403 | 70 [485] | 25 [170] | 35 | B90 |
TP304H | S30409 | 75 [515] | 30 [205] | 35 | B90 |
.... | S30415 | 87 [600] | 42 [290] | 35 | B96 |
TP304N | S30451 | 80 [550] | 35 [240] | 35 | B90 |
TP304LN | S30453 | 75 [515] | 30 [205] | 35 | B90 |
TP305 | S30500 | 75 [515] | 30 [205] | 35 | B90 |
.... | S30615 | 90 [620] | 40 [275] | 35 | B95 |
.... | S30815 | 87 [600] | 45 [310] | 35 | B95 |
TP309S | S30908 | 75 [515] | 30 [205] | 35 | B90 |
TP309H | S30909 | 75 [515] | 30 [205] | 35 | B90 |
TP309Cb | S30940 | 75 [515] | 30 [205] | 35 | B90 |
TP309HCb | S30941 | 75 [515] | 30 [205] | 35 | B90 |
TP310S | S31008 | 75 [515] | 30 [205] | 35 | B90 |
TP310H | S31009 | 75 [515] | 30 [205] | 35 | B90 |
TP310Cb | S31040 | 75 [515] | 30 [205] | 35 | B90 |
TP310HCb | S31041 | 75 [515] | 30 [205] | 35 | B90 |
.... | S31050 | ||||
t ≤ 0.25 in. | 84 [580] | 39 [270] | 25 | B95 | |
t > 0.25 in. | 78 [540] | 37 [255] | 25 | B95 | |
.... | S31254 | ||||
t ≤ 0.187 in.
[5.00 mm]
|
98 [675] | 45 [310] | 35 | B100 | |
t > 0.187 in.
[5.00 mm]
|
95 [655] | 45 [300] | 35 | B100 | |
..... | S31277 | 112 [770] | 52 [360] | 40 | B100 |
TP316 | S31600 | 75 [515] | 30 [205] | 35 | B90 |
TP316L | S31603 | 70 [485] | 25 [170] | 35 | B90 |
TP316H | S31609 | 75 [515] | 30 [205] | 35 | B90 |
TP316N | S31651 | 80 [550] | 35 [240] | 35 | B90 |
TP316LN | S31653 | 75 [515] | 30 [205] | 35 | B90 |
TP317 | S31700 | 75 [515] | 30 [205] | 35 | B90 |
TP317L | S31703 | 75 [515] | 30 [205] | 35 | B90 |
.... | S31725 | 75 [515] | 30 [205] | 35 | B90 |
..... | S31726 | 80 [550] | 35 [240] | 35 | B90 |
..... | S31727 | 80 [550] | 36 [245] | 35 | B96 |
..... | S32050 | 98 [675] | 48 [330] | 40 | |
..... | S32053 | 93 [640] | 43 [295] | 40 | B96 |
TP321 | S32100 | 75 [515] | 30 [205] | 35 | B90 |
TP321H | S32109 | 75 [515] | 30 [205] | 35 | B90 |
.... | S32654 | 109 [750] | 62 [430] | 35 | B100 |
.... | S33228 | 73 [500] | 27 [185] | 30 | B90 |
..... | S34565 | 115 [795] | 60 [415] | 35 | B100 |
TP347 | S34700 | 75 [515] | 30 [205] | 35 | B90 |
TP347H | S34709 | 75 [515] | 30 [205] | 35 | B90 |
TP348 | S34800 | 75 [515] | 30 [205] | 35 | B90 |
TP348H | S34809 | 75 [515] | 30 [205] | 35 | B90 |
.... | S35045 | 70 [485] | 25 [170] | 35 | B90 |
TPXM-15 | S38100 | 75 [515] | 30 [205] | 35 | B90 |
.... | S38815 | 78 [540] | 37 [255] | 30 | B100 |
.... | N08367 | ||||
t ≤ 0.187 | 100 [690] | 45 [310] | 30 | 100 | |
t > 0.187 | 95 [655] | 45 [310] | 30 | 100 | |
.... | N08926 | 71 [490] | 31 [215] | 35 | B90 |
.... | N08904 | 94 [650] | 43 [295] | 35 | B100 |
10. Hardness Requirements
10.1 The tubes shall have a Rockwell hardness number not exceeding the values specified in Table 4.
11. Reverse-Bend Test Requirement
11.1 A section 4 in. [100 mm] minimum in length shall be split longitudinally 90° on each side of the weld. The sample shall then be opened and bent around a mandrel with a maximum thickness of four times the wall thickness, with the mandrel parallel to the weld and against the original outside surface of the tube. The weld shall be at the point of maximum bend. There shall be no evidence of cracks, or of overlaps resulting from the reduction in thickness of the weld areas by cold working. When the geometry or size of the tubing make it difficult to test the sample as a single piece, the sample may be sectioned into smaller pieces provided a minimum of 4 in. of weld is subjected to reverse bending.
NOTE 3—The reverse bend test is not applicable when the specified wall is 10 % or more of the specified outside diameter, or the wall thickness is 0.134 in. [3.4 mm] or greater, or the outside diameter size is less than 0.375 in. [9.5 mm]. Under these conditions the reverse flattening test of Specification A 1016/A 1016M shall apply.
12. Grain Size Requirement
12.1 The grain size of Grades TP309H, TP309HCb,TP310H and TP310HCb, as determined in accordance with Test Methods E 112, shall be No. 6 or coarser.
12.2 The grain size of Grades TP304H, TP316H, TP321H,TP347H and TP348H, as determined in accordance with Test Methods E 112, shall be No. 7 or coarser.
13. Mechanical Tests and Grain Size Determinations Required
13.1 Tension Test—One tension test shall be made on a specimen for lots of not more than 50 tubes. Tension tests shall be made on specimens from two tubes for lots of more than 50 tubes (See Note 2).
13.2 Flattening Test—One flattening test shall be made on specimens from each end of one finished tube, not the one used for the flange test, from each lot (See Note 1).
13.3 Flange Test—One flange test shall be made on specimens from each end of one finished tube, not the one used for the flattening test, from each lot (See Note 1).
13.4 Reverse-Bend Test—One reverse-bend test shall be made on a specimen from each 1500 ft [450 m] of finished tubing.
13.5 Hardness Test—Brinell or Rockwell hardness tests shall be made on specimens from two tubes from each lot (See Note 2).
13.6 Hydrostatic or Nondestructive Electric Test—Each tube shall be subjected to either the hydrostatic or the nondestructive electric test. The purchaser may specify which test is to be used.
13.7 Grain Size—Grain size determinations on grades TP309H, TP309HCb, TP310H and TP310HCb shall be made on the same number of tubes as prescribed for the flattening test.
13.8 Heavily cold worked tubes (HCW) shall be capable of passing the weld decay test listed in Supplementary S7 with a weld metal to base metal loss ratio of 0.90 to 1.10. The test is not required unless S7 is specified in the purchase order.
14. Permissible Variations in Dimensions
14.1 Dimensional tolerances other than wall thickness tolerances shall be in accordance with Specification A 1016/A 1016M. Wall thickness tolerances shall be 610 % of nominal wall for all tubing sizes.
14.2 The wall thickness of the weld shall not exceed the wall thickness measured 90° from the weld by more than 6 % of the specified wall thickness or 0.004 in. [0.1 mm], whichever is greater.
14.2.1 Requirements of 14.2 are not applicable when any of the following apply:
14.2.1.1 When the specified wall thickness exceeds 12 % of the specified outside diameter;
14.2.1.2 When the specified wall thickness exceeds 0.165 in. [4.2 mm];
14.2.1.3 When the specified OD exceeds 3 in. [76.2 mm]; or
14.2.1.4 When the specified minimum yield strength given in Table 4 for the specified grade is 35 ksi [240 MPa] or greater.
15. Workmanship, Finish, and Appearance
15.1 Finished tubes shall have smooth ends free of burrs and shall not deviate from straightness by more than 0.030 in. [0.8 mm] in 3 ft (900 mm] of length.
16. Surface Condition
16.1 The tubes, after final heat treatment, shall be chemically descaled or pickled free of scale. When bright annealing is used, pickling or chemical descaling is not necessary.
17. Forming Operations
17.1 Tubes when inserted in the boiler shall stand expanding and beading without showing cracks or flaws. All tubes, when properly manipulated, shall be able to stand expanding and beading without showing cracks and flaws, and also shall stand all forging, welding, and bending operations necessary for application without developing defects.
18. Product Marking
18.1 In addition to the marking prescribed in Specification A 1016/A 1016M, the marking for Grades TP304H, TP309H,TP309HCb, TP310H, TP310HCb, TP316H, TP321H, TP347H,and TP348H shall also include the heat number and the heat-treatment lot identification.
19. Keywords
19.1 austenitic stainless steel; boiler tubes; condenser tube; heat exchanger tube; high temperature applications; steel tube;superheater tubes; temperature service applications, high;welded steel tube and heavily cold worked (HCW) tubes