JIS G3429 Seamless Steel Tube for High Pressure Gas Cylinder
JIS G3429 Seamless Steel Tubes for High Pressure Gas Cylinder
1.Scope
This Japanese Industrial Standard specifies the seamless steel tubes, hereinafter referred to as the "tubes" used for the manufacture of seamless steel gas cylinders specified in JIS B 8230 and JIS B 8241.
Remark
The units and numerical values given in { } in this Standard are based on the International System of Units (SI) and are appended for informative reference.
Further, the traditional units accompanied by numerical values in this Standard shall be converted to the SI units and numerical values on Jan. 1, 1991.
2.Classification and Symbol
Steel Grade:STH 11, STH 12, STH 21, STH 22, STH 31
Steel Grade:STH 11, STH 12, STH 21, STH 22, STH 31
The tubes shall be classified into five classes and their symbols shall be as give in Table 1.
Table1 Classes and Symbols
| Class | Symbol |
| Manganese steel tube |
STH 11 STH 12 |
| Chrome-molybdenum steel tube |
STH 21 STH 22 |
| Nickel-molybdenum steel tube | STH 31 |
World standard comparative table
| Standard basis | Standard num. | Symbol for class | ||||
| KS | D 3575 | STHG 11 | STHG 12 | STHG 21 | STHG 22 | STHG 31 |
| JIS | G 3429 | STH 11 | STH 12 | STH 21 | STH 22 | STH 31 |
3.Method of Manufacture
The method of manufacture shall be as follows:
(1) The tubes shall be manufactured seamless from steel ingot made in the open-hearth furnace or the electric furnace.
(2) The tubes shall be as manufactured, and not to be subjected to any heat treatment.
4.Chemical Composition
The tubes shall be tested in accordance with 8.1 and the resulting ladle analysis values shall comply with the requirements given in Table 2.
Table 2 Chemical Composition
| Grade | Chemical Composition | |||||||
| C | Si | Mn | P | S | Ni | Cr | Mo | |
| STH11 | 0.50 max | 0.10~0.35 | 1.80 max | 0.035max | 0.035max | - | - | - |
| STH 12 | 0.30~0.41 | 0.10~0.35 | 1.35~1.70 | 0.030max | 0.030max | - | - | - |
| STH 21 | 0.25~0.35 | 0.15~0.35 | 0.40~0.90 | 0.030max | 0.030max | 0.25 max | 0.80~1.20 | 0.15~0.30 |
| STH 22 | 0.33~0.38 | 0.15~0.35 | 0.40~0.90 | 0.030max | 0.030max | 0.25 max | 0.80~1.20 | 0.15~0.30 |
| STH 31 | 0.35~0.40 | 0.10~0.50 | 1.20~1.50 | 0.030max | 0.030max | 0.50~1.00 | 0.30~0.60 | 0.15~0.25 |
Remark
1. Alloying elements not included in Table 2 may be added as required.
2.The chemical composition given in Table 2 shall be similarly applied when product analysis is required by the purchaser.
5.Hydrostatic Characteristic or Nondestructive Characteristic
The tube shall be tested in accordance with 8.2 and the resulting hydrostatic or nondestructive characteristic shall comply with the respective requirements given below.
5.1-1 Hydrostatic Characteristic (Applicable till the end of 1990)
When given a hydrostatic pressure of 50kgf/Р {49 bar} the tube shall withstand it without any leakage. In this case the purchaser may specify a pressure higher than 50kgf/Р
5.1-2Hydrostatic Characteristic (Applicable on and after Jan. 1, 1991)
When given a hydrostatic pressure of 5 MPa the tube shall withstand it without any given a hydrostatic
When given a hydrostatic pressure of 5 MPa the tube shall withstand it without any given a hydrostatic
pressure of 5 MPa the tube shall withstand it without any leakage. In this case the purchaser may specify a pressure higher than 5 MPa
5.2Nondestructive Characteristic The tubes shall be subjected to the nondestructive examination in the form of either the ultrasonic test or the eddy current test, and there shall be no signal greater than those produced by he artificial defects of the reference test block graded UD of the working sensitivity division specified in JIS G 0582 or EY specified in JIS G 0583
6. Dimensional Tolerances
Tolerances on the outside diameter, wall thickness, wall thickness disparity and length of the tubes shall be as specified in Table 3. unless otherwise specified.
Table 3 Tolerances on Outside Diameter, Wall Thickness, Wall Thickness Disparity and Length of the Tube
| Tolerance on outside diameter | Tolerance on wall thickness | Tolerance on wall thickness disparity | Tolerance on length |
| 【1% |
+30 % 0 % |
Within 20% of the nominal wall thickness
|
+30 mm
0
|
7. Appearance
The appearance shall be as follows:
(1) The tube shall be straight for practical purposes, and its ends shall be at right angles to its axis.
(2) The inside and outside surface of the tube shall be well-finished and free from defects injurious to use.
8. Test
8.1 Analysis Test
8.1.1 Analysis Test General matters of the analysis test and the method of sampling test specimens for the test shall be as specified in 3. of JIS G 0303.
8.1.2 Analysis Method The analysis method shall be in accordance with one of the following Standards.
JIS G 1221
JIS G 1212
JIS G 1213
JIS G 1214
JIS G 1215
JIS G 1216
JIS G 1217
JIS G 1218
JIS G 1253
JIS G 1256
JIS G 1257
8.2 Hydrostatic Characteristic or Nondestructive Characteristic
The hydrostatic test or the nondestructive examination of the tubes shall be in accordance with the respective
The hydrostatic test or the nondestructive examination of the tubes shall be in accordance with the respective
requirements below.
(1) When hydrostatic pressure is applied on the tubes and maintained at a specified or designated value, the tubes shall be checked for any leakage.
(2) The test method of the nondestructive examination shall be as specified in JIS G 0582 or JIS G 0583
9. Inspection
The inspection shall be as follows:.
(1) General matters of inspection shall be as specified in JIS G 0303.
(2) The test results of chemical composition, either hydrostatic or nondestructive characteristic, dimensions and appearance shall conform to the requirements of 3., 4., 5. and 6.
However, the nondestructive examination other than that of 8.2 may substitute by agreement between the parties concerned.
(3) Either the hydrostatic test or the nondestructive examination shall be conducted for each tube.
(4) The number of specimens for product analysis shall be subject to agreement between the parties concerned.
(5) The purchaser may designate part or all of the items of examination listed below in addition to that of (2). In this case, the inspection items, method of sampling test
specimens, test method and criteria of acceptance shall be agreed upon in advance by the parties concerned.
(a) Magnetic particle examination ( 1 )
(b) Hardenability examination ( 2 )
(c) Ultrasonic examination ( 3 )
(d) Mechanical property examination ( 4 )
Note ( 1 ) Shall be in accordance with JIS G 0565.
( 2 ) Shall be in accordance with JIS G 056.
( 3 ) Shall be in accordance with JIS G 0582.
( 4 ) Shall be in accordance with JIS Z 2201, JIS Z 2241, JIS Z 2202, JIS Z 2242, JIS Z 2243 or JIS Z 2245.
10. Marking
The tubes having passed the inspection shall be marked with the items listed below on each tube. However, the order of arranging the items is not specified.
Some of the items may be committed with the approval of the purchaser.
(1) Symbol of class
(2) Symbol indication the manufacturing process( 5 )
(3) Dimensions( 6 )
(4) Manufacturer's name or identifying brand
Note ( 5 ) The symbols indicating the manufacturing process shall be as follows. However, the sign - may be replaced by a blank.
Hot finished seamless tube: -S-H
Cold finished seamless tube : -S-C
( 6 ) The dimensions here involve the outside diameter and wall thickness.
11. Report
The manufacturer shall, as a rule, submit to the purchaser a report on the test results, manufacturing process, ordered dimensions, quantity and work lot number indicating the history of manufacture.