ASTM A672 Electric-Fusion-Welded Steel Pipe

2021-12-08
ASTM A672/A672M
 
Standard Specification for Electric-Fusion-Welded Steel Pipe for High-Pressure Service at Moderate Temperatures

 



 
1. Scope
1.1 This specification covers steel pipe: electric-fusion-welded with filler metal added, fabricated from pressure-vessel quality plate of any of several analyses and strength levels and suitable for high-pressure service at moderate temperatures.Heat treatment may or may not be required to attain the desired properties or to comply with applicable code requirements.Supplementary requirements are provided for use when additional testing or examination is desired.
1.2 The specification nominally covers pipe 16 in. [400mm] in outside diameter or larger with wall thicknesses up to 3 in. [75 mm], inclusive. Pipe having other dimensions may be furnished provided it complies with all other requirements of this specification.
1.3 Several grades and classes of pipe are provided.
1.3.1 Grade designates the type of plate used.
1.3.2 Class designates the type of heat treatment performed during manufacture of the pipe, whether the weld is radio-graphically examined, and whether the pipe has been pressure tested as listed in 1.3.3.
1.3.3 Class designations are as follows (Note 1):
 

Class Heat Treatment on Pipe Radiography,see Section Pressure Test, see:
10 none none none
11 none 9 none
12 none 9 8.3
13 none none 8.3
20 stress relieved, see 5.3.1 none none
21 stress relieved, see 5.3.1 9 none
22 stress relieved, see 5.3.1 9 8.3
23 stress relieved, see 5.3.1 none 8.3
30 normalized, see 5.3.2 none none
31 normalized, see 5.3.2 9 none
32 normalized, see 5.3.2 9 8.3
33 normalized, see 5.3.2 none 8.3
40 normalized and tempered, see 5.3.3 none none
41 normalized and tempered, see 5.3.3 9 9 none
42 normalized and tempered, see 5.3.3 9 9 8.3
43 normalized and tempered, see 5.3.3 9 none 8.3
50 quenched and tempered, see 5.3.4 none none
51 quenched and tempered, see 5.3.4 9 none
52 quenched and tempered, see 5.3.4 9 8.3
53 quenched and tempered, see 5.3.4 none 8.3
 
 
NOTE 1—Selection of materials should be made with attention to temperature of service. For such guidance, Specification A20/A20M may be consulted.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the “M”designation of this specification is specified in the order.
 

 
2. Referenced Documents
2.1 ASTM Standards:
A20/A20M Specification for General Requirements for Steel Plates for Pressure Vessels
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A435/A435M Specification for Straight-Beam Ultrasonic Examination of Steel Plates
A530/A530M Specification for General Requirements for Specialized Carbon and Alloy Steel Pipe
A577/A577M Specification for Ultrasonic Angle-Beam Examination of Steel Plates
A578/A578M Specification for Straight-Beam Ultrasonic Examination of Rolled Steel Plates for Special Applications
E109 Method for Dry Powder Magnetic Particle Inspection;Replaced by E 709 (Withdrawn 1981)
E138 Method for Wet Magnetic Particle Inspection; Replaced by E 709 (Withdrawn 1981)
E110 Test Method for Indentation Hardness of Metallic Materials by Portable Hardness Testers
E165 Practice for Liquid Penetrant Examination for General Industry
E709 Guide for Magnetic Particle Testing
 
2.1.1 Plate Steel Specifications (Table 1)
A202/A202M Specification for Pressure Vessel Plates,Alloy Steel, Chromium-Manganese-Silicon (Withdrawn 2004)
A204/A204M Specification for Pressure Vessel Plates,Alloy Steel, Molybdenum
A285/A285M Specification for Pressure Vessel Plates, Carbon Steel, Low- and Intermediate-Tensile Strength
A299/A299M Specification for Pressure Vessel Plates, Carbon Steel, Manganese-Silicon
A302/A302M Specification for Pressure Vessel Plates,Alloy Steel, Manganese-Molybdenum and Manganese-Molybdenum-Nickel
A515/A515M Specification for Pressure Vessel Plates, Carbon Steel, for Intermediate- and Higher-Temperature Service
A516/A516M Specification for Pressure Vessel Plates, Carbon Steel, for Moderate- and Lower-Temperature Service
A533/A533M Specification for Pressure Vessel Plates,Alloy Steel, Quenched and Tempered, Manganese-Molybdenum and Manganese-Molybdenum-Nickel
A537/A537M Specification for Pressure Vessel Plates, Heat-Treated, Carbon-Manganese-Silicon Steel
2.2 ASME Boiler and Pressure Vessel Code:
Section II, Material Specifications
Section III, Nuclear Vessels
Section VIII, Unfired Pressure Vessels
Section IX, Welding Qualifications
 
 

3. Terminology
3.1 Definitions of Terms Specific to This Standard:
3.1.1 A lot shall consist of 200 ft [60 m] or fraction thereof of pipe from the same heat of steel.
3.1.2 The description of a lot may be further restricted by use of Supplementary Requirement S14.
 

 
4. Ordering Information
4.1 The inquiry and order for material under this specification should include the following information:
4.1.1 Quantity (feet, metres, or number of lengths),
4.1.2 Name of material (steel pipe, electric-fusionwelded),
4.1.3 Specification number,
4.1.4 Grade and class designations (see 1.3),
4.1.5 Size (inside or outside diameter, nominal or minimum wall thickness),
4.1.6 Length (specific or random),
4.1.7 End finish (11.4),
4.1.8 Purchase options, if any (see 5.2.3, 11.3, 14.1 and Sections 16, 20.1, 21, 22 of Specification A530/A530M), and
4.1.9 Supplementary requirements, if any, (refer to S1 through S14).
 
 


5. Materials and Manufacture
5.1 Materials—The steel plate material shall conform to the requirements of the applicable plate specification for pipe grade ordered as listed in Table 1.
 
TABLE 1 Plate Specification
 
Pipe Grade Type of Steel ASTM Specification 
No. Grade
A 45 plain carbon A285/A285M A
A 50 plain carbon A285/A285M B
A 55 plain carbon A285/A285M C
B 60 plain carbon, killed A515/A515M 60
B 65 plain carbon, killed A515/A515M 65
B 70 plain carbon, killed A515/A515M 70
C 55 plain carbon, killed, fine grain A516/A516M 55
C 60 plain carbon, killed, fine grain A516/A516M 60
C 65 plain carbon, killed, fine grain A516/A516M 65
C 70 plain carbon, killed, fine grain A516/A516M 70
D 70 manganese-silicon—
normalized
A537/A537M 1
D 80 manganese-silicon—Q&T A A537/A537M 2
H 75 manganese-molybdenum—
normalized
A302/A302M A
H 80 manganese-molybdenum—
normalized
A302/A302M B, C or D
J 80 manganese-molybdenum—
Q&T A
A533/A533M Cl-1 B
J 90 manganese-molybdenum—
Q&T A
A533/A533M Cl-2 B
J 100 manganese-molybdenum—
Q&T A
A533/A533M Cl-3 B
K 75 chromium-manganese-silicon A202/A202M A
K 85 chromium-manganese-silicon A202/A202M B
L 65 molybdenum A204/A204M A
L 70 molybdenum A204/A204M B
L 75 molybdenum A204/A204M C
N 75 manganese-silicon A299/A299M ....
 
A Q&T = quenched and tempered.
B Any grade may be furnished.
 
 
5.2 Welding:
5.2.1 The joints shall be double-welded, full-penetration welds made in accordance with procedures and by welders or welding operators qualified in accordance with the ASME Boiler and Pressure Vessel Code, Section IX.
5.2.2 The welds shall be made either manually or automati-cally by an electric process involving the deposition of filler metal.
5.2.3 The welded joint shall have positive reinforcement at the center of each side of the weld, but not more than 1 ⁄ 8 in. [3mm]. This reinforcement may be removed at the manufacturer’s option or by agreement between the manufacturer and purchaser. The contour of the reinforcement shall be smooth,and the deposited metal shall be fused smoothly and uniformly into the plate surface.
5.2.4 When radiographic examination in accordance with 9.1 is to be used, the weld reinforcement shall be governed by the more restrictive provisions of UW–51 of Section VIII of the ASME Boiler and Pressure Vessel Code instead of 5.2.3 of this specification.
5.3 Heat Treatment—All classes other than 10, 11, 12 and 13 shall be heat treated in furnace controlled to 6 25 °F [15°C] and equipped with a recording pyrometer so that heating records are available. Heat treating after forming and welding shall be to one of the following:
5.3.1 Classes 20, 21, 22, and 23 pipe shall be uniformly heated within the post-weld heat-treatment temperature range indicated in Table 2 for a minimum of 1 h/in. [0.4 hr/cm] of thickness or 1 h, whichever is greater.
 
TABLE 2 Heat Treatment Parameters  A
 
Pipe Grade ASTM Specification Post-Weld Heat-TreatTemperature Range, °F (°C) Normalizing Tem-
perature, max,°F (°C)
Quenching Tem-
perature, max,
°F (°C)
Tempering
Temperature, min,
°F (°C)
A 45 A285/A285M A 1100–1250 [590–680] 1700 [925] . . . . . .
A 50 A285/A285M B 1100–1250 [590–680] 1700 [925] . . . . . .
A 55 A285/A285M C 1100–1250 [590–680] 1700 [925] . . . . . .
B 60 A515/A515M 60 1100–1250 [590–680] 1750 [950] . . . . . .
B 65 A515/A515M 65 1100–1250 [590–680] 1750 [950] . . . . . .
B 70 A515/A515M 70 1100–1250 [590–680] 1750 [950] . . . . . .
C 55 A516/A516M 55 1100–1250 [590–680] 1700 [925] 1650 [900] 1200 [650]
C 60 A516/A516M 60 1100–1250 [590–680] 1700 [925] 1650 [900] 1200 [650]
C 65 A516/A516M 65 1100–1250 [590–680] 1700 [925] 1650 [900] 1200 [650]
C 70 A516/A516M 70 1100–1250 [590–680] 1700 [925] 1650 [900] 1200 [650]
D 70 A537/A537M 1 1100–1250 [590–680] 1700 [925] . . . . . .
D 80 A537/A537M 2 1100–1250 [590–680] . . . 1650 [900] 1200 [650]
H 75 A302/A302M A 1100–1250 [590–680] 1800 [980] . . . 1100 [590]
H 80 A302/A302M B, C or D 1100–1250 [590–680] 1800 [980] . . . 1100 [590]
J 80 A533/A533M Cl-1 B 1100–1250 [590–680] . . . 1800 [980] 1100 [590]
J 90 A533/A533M Cl-2 B 1100–1250 [590–680] . . . 1800 [980] 1100 [590]
J 100 A533/A533M Cl-3 B 1100–1250 [590–680] . . . 1800 [980] 1100 [590]
K 75 A202/A202M A 1100–1200 [590–650] . . . . . . . . .
K 85 A202/A202M B 1100–1200 [590–650] . . . . . . . . .
L 65 A204/A204M A 1100–1200 [590–650] . . . . . . . . .
L 70 A204/A204M B 1100–1200 [590–650] . . . . . . . . .
L 75 A204/A204M C 1100–1200 [590–650] . . . . . . . . .
N 75 A299/A299M ... 1100–1200 [590–650] 1700 [925] . . . . . .
 
A Where ellipses (...) appear in this table, there is no requirement.
B Numbers indicate minimum tensile strength in ksi.
C Any grade may be used.
 
 
5.3.2 Classes 30, 31, 32, and 33 pipe shall be uniformly heated to a temperature in the austenitizing range and not exceeding the maximum normalizing temperature indicated in Table 2 and subsequently cooled in air at room temperature.
5.3.3 Classes 40, 41, 42, and 43 pipe shall be normalized in accordance with 5.3.2. After normalizing, the pipe shall be reheated to the tempering temperature indicated in Table 2 as a minimum and held at temperature for a minimum of 1 ⁄ 2 h/in.[0.2 hr/cm] of thickness or 1 ⁄ 2 h, whichever is greater, and air cooled.
5.3.4 Classes 50, 51, 52, and 53 pipe shall be uniformly heated to a temperature in the austenitizing range, and not exceeding the maximum quenching temperature indicated in Table 2 and subsequently quenched in water or oil. After quenching the pipe shall be reheated to the tempering temperature indicated in Table 2 as a minimum and held at temperature for a minimum of 1 ⁄ 2 h/in. [0.2 hr/cm] of thickness or 1 ⁄ 2 h,whichever is greater, and air cooled.
 
 

6. General Requirements
6.1 Material furnished to this specification shall conform to the applicable requirements of the current edition of Specification A530/A530M unless otherwise provided herein.
 

 
7. Chemical Composition
7.1 Product Analysis of Plate—The pipe manufacturer shall make an analysis of each mill heat of plate material. The product analysis so determined shall meet the requirements of the plate specification to which the material was ordered.
7.2 Product Analysis of Weld—The pipe manufacturer shall make an analysis of the finished deposited weld material from each 500 ft [150 m] or fraction thereof. Analysis shall conform to the welding procedure for deposited weld metal.
7.3 Analysis may be taken from the mechanical test specimens. The results of the analyses shall be reported to the purchaser.
7.4 If the analysis of one of the tests specified in 7.1 or 7.2 does not conform to the requirements specified, analyses shall be made on additional pipes of double the original number from the same lot, each of which shall conform to the requirements specified. Nonconforming pipe shall be rejected.
 


8. Mechanical Properties
8.1 Tension Test:
8.1.1 Requirements—Transverse tensile properties of the welded joint shall meet the minimum requirements for ultimate tensile strength of the specified plate material. In addition for Grades Dxx, Hxx, Jxx, and Nxx in Classes 3x, 4x, and 5x transverse tensile properties of the base plate, shall be determined on specimens cut from the heat-treated pipe. These properties shall meet the mechanical test requirements of the plate specification.
8.1.2 Number of Tests—One test specimen shall be made to represent each lot of finished pipe.
8.1.3 Test Specimen Location and Orientation—The test specimens shall be taken transverse to the weld at the end of the finished pipe and may be flattened cold before final machining to size.
8.1.4 Test Method—The test specimen shall be made in accordance with QW-150 in Section IX of the ASME Boiler and Pressure Vessel Code. The test specimen shall be tested at room temperature in accordance with Test Methods and Definitions A370.
8.2 Transverse-Guided-Weld-Bend Tests:
8.2.1 Requirements—The bend test shall be acceptable if no cracks or other defects exceeding 1 ⁄ 8 in. [3 mm] in any direction are present in the weld metal or between the weld and the base metal after bending. Cracks that originate along the edges of the specimen during testing, and that are less than 1 ⁄ 4 in. [6 mm] measured in any direction shall not be considered.
8.2.2 Number of Tests—One test (two specimens) shall be made to represent each lot of finished pipe.
8.2.3 Test Specimen Location and Orientation—Two bend test specimens shall be taken transverse to the weld at the end of the finished pipe. As an alternative by agreement between the purchaser and the manufacturer, the test specimens may be taken from a test plate of the same material as the pipe, the test plate being attached to the end of the cylinder and welded as a prolongation of the pipe longitudinal seam.
8.2.4 Test Method—The test requirements of Test Methods and Definitions A370, paragraph A2.5.1.7 shall be met. For wall thickness over 3 ⁄ 8 in. [10 mm] but less than 3&#10 ⁄ in. [19mm] side-bend tests may be made instead of the face and root-bend tests. For wall thicknesses 3 ⁄ 4 in. [19 mm] and over both specimens shall be subjected to the side-bend test.
8.3 Pressure Test—Classes X2 and X3 pipe shall be tested in accordance with Specification A530/A530M, Section 20.
 
 

9. Radiographic Examination
9.1 The full length of each weld of Classes X1 and X2 shall be radiographically examined in accordance with and meet the requirements of the ASME Boiler and Pressure Vessel Code,Section VIII, paragraph UW–51.
9.2 Radiographic examination may be performed prior to heat treatment.
 
 

10. Rework
10.1 Elimination of Surface Imperfections—Unacceptable surface imperfections shall be removed by grinding or machining. The remaining thickness of the section shall be no less than the minimum specified in Section 11. The depression after grinding or machining shall be blended uniformly into the surrounding surface.
10.2 Repair of Base Metal Defects by Welding:
10.2.1 The manufacturer may repair, by welding, base metal where defects have been removed, provided the depth of the repair cavity as prepared for welding does not exceed 1 ⁄ 3 of the nominal thickness and the requirements of 10.2.2-10.2.6 are met. Base metal defects in excess of these may be repaired with proper approval of the customer.
10.2.2 The defect shall be removed by suitable mechanical or thermal cutting or gouging methods and the cavity prepared for repair welding.
10.2.3 The welding procedure and welders or welding operators are to be qualified in accordance with Section IX of the ASME Boiler and Pressure Vessel Code.
10.2.4 The full length of the repaired pipe shall be heat treated after repair in accordance with the requirements of the pipe class specified.
10.2.5 Each repair weld of a defect where the cavity,prepared for welding, has a depth exceeding the lesser of 3 ⁄ 8 in.[10 mm] or 10 % of the nominal thickness shall be examined by radiography in accordance with the methods and the acceptance standards of Section 9.
10.2.6 The repair surface shall be blended uniformly into the surrounding base metal surface and examined and accepted in accordance with Section S6 or S8.
10.3 Repair of Weld Metal Defects by Welding:
10.3.1 The manufacturer may repair weld metal defects if he meets the requirements of 10.2.3, 10.2.4, 10.3.2, 10.3.3, and 10.4.
10.3.2 The defects shall be removed by suitable mechanical or thermal cutting or gouging methods and the repair cavity examined and accepted in accordance with Sections S7 or S9.
10.3.3 The weld repair shall be blended uniformly into the surrounding metal surfaces and examined and accepted in accordance with 9.1 and Sections S7 or S9.
10.4 Retest—Each length of repaired pipe of a class requiring a pressure test shall be hydrostatically tested following repair.
 
 
 
11. Dimensions, Mass and Permissible Variations
11.1 The wall thickness and weight for welded pipe furnished to this specification shall be governed by the requirements of the specification to which the manufacturer ordered the plate.
11.2 Permissible variations in dimensions at any point in a length of pipe shall not exceed the following:
11.2.1 Outside Diameter—Based on circumferential measurement 6 0.5 % of the specified outside diameter.
11.2.2 Out-of-Roundness—Difference between major and minor outside diameters, 1 %.
11.2.3 Alignment—Using a 10-ft [3-m] straightedge placed so that both ends are in contact with the pipe,1 ⁄ 8 in. [3 mm].
11.2.4 Thickness—The minimum wall thickness at any point in the pipe shall not be more than 0.01 in. [0.3 mm] under the specified nominal thickness.
11.3 Circumferential welded joints of the same quality as the longitudinal joints shall be permitted by agreement between the manufacturer and the purchaser.
11.4 Lengths with unmachined ends shall be within −0, + 1 ⁄ 2 in. [−0, +13 mm] of that specified. Lengths with machined ends shall be as agreed upon between the manufacturer and the purchaser.
 
 
 
12. Workmanship, Finish, and Appearance
12.1 The finished pipe shall be free of injurious defects and shall have a workmanlike finish. This requirement is to mean the same as the identical requirement that appears in Specification A20/A20M with respect to steel plate surface finish.
 
 
13. Product Marking
13.1 In addition to the marking provision of Specification A530/A530M, class marking in accordance with 1.3.3 shall follow the grade marking; for example, C 70–10.
13.2 Bar Coding—In addition to the requirements in 13.1,bar coding is acceptable as a supplemental identification method. The purchaser may specify in the order a specific bar coding system to be used.
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